Das, Bappa2024-02-142024-02-142024ROLL NO.206103008https://gyan.iitg.ac.in/handle/123456789/2548Supervisors: Dixit, Uday Shanker and Panda, Biranchi NarayanThe Cold Metal Transfer (CMT) process is a specialized welding technique used for cladding and coating, which involves applying a layer of metal onto a base material. In fact, CMT cladding is an efficient additive manufacturing technology that finds application in the automotive, defence, and power plant sectors. As Additive Manufacturing evolves, new welding methods have emerged, including CMT, an advanced version of Metal Inert Gas (MIG) welding known for reduced spatter and low heat input. CMT-based cladding processes have gained attention for improved aesthetics and lower heat input. Utilizing a wire as feedstock and a robotic arm for deposition enables precise material placement in complex shapes, with heat input determined by process parameters like voltage, current, wire feed speed, and stand-off distance.enMECHANICAL ENGINEERINGThesis